Disgin and construction of gyratory cone crusher

The Different Types of Gyratory Crushers

There are basically three types of Gyratory Crushers: hammer crusher, cone crusher, and impact crusher. In general, these types of crushers are differentiated by the way they break rock. Hammer Crusher: Hammers smash the rocks directly in front of the grinding wheels while cone crushers and impact crushers use a rotating drum to crush the rock. The major difference between these two groups is that a hammer crusher can handle more material at one time than an impact crusher.

Cone Crusher:Cone crushers are probably the most familiar type of gyratory crusher. These mills use two rolling cones to crush the rocks. When the cones reach the bottom of their travel, they roll back up to the top where they start again. This type of mill is quite efficient because it can crush a wide range of materials without having to change gears or add extra weight.

Impact Crusher: Impact Crushers are unique in that they use high-pressure air and crushing rods to break apart rocks. This type of mill is good for hard rocks like granite because it doesn’t require as much finesse as other types of mills.

How a Gyratory Crusher Works

A gyratory crusher is a machine used to reduce large rocks into smaller pieces by rotating them. The size of the rocks being reduced is important because it affects the speed, energy and efficiency of the operation. Gyratory crushers have two main types: contact and non-contact.

Disgin and Construction of a Gyratory Crusher

A gyratory crusher is a type of cone crusher that has a rotating action. It is used to reduce rocks and other substances into smaller pieces by means of impact and centrifugal force. The crushing process can be divided into two stages: primary and secondary.

The primary stage begins with the Crusher Pulverizer feeding the material into the cup-shaped chamber at the bottom of the machine. As the material falls on the stationary grate, it is cut into small pieces by the sharp edges on each side of the chamber. This process continues until all of the material has been crushed.

The secondary stage takes place when the stuff collected in the chamber at the bottom of the machine is pushed up by a hydraulic ram. The ram moves around in a circle and forces all of the material towards one point where it is finally crushed again by another set of sharp edges on opposite sides of an opening in the floor.

Overview

Gyratory cone crusher is a new generation of crushing equipment, which adopts the new design principle of gyratory motion. Compared with other traditional crushing machines, it has several advantages, such as high production capacity, low maintenance cost and short production time.

The traditional gyratory crusher design is based on two main principles: angular movement and sliding. The angular movement principle uses a rotating drum to crush the ore. The sliding principle uses the moving parts to crush the ore. In the past few years, there has been a new design principle for gyratory cone crushers called gyratory motion. Gyratory motion uses a rotary element instead of a rotating drum to crush the ore. This new design principle has several advantages over the traditional design:

1) Higher production capacity: The gyratory cone crusher can produce more output than a traditional crusher because it has multiple rotors that can rotate at high speed.

2) Lower maintenance cost: Because there are no moving parts in the gyratory cone crusher, it is less likely to break down and require regular maintenance.

3) Short production time: Compared with other crushing machines, the gyrary cone crusher can be manufactured quickly and easily so that it can be put into operation quickly.

Construction

The disgin and construction of gyratory cone crusher is a process that begins with the selection of the right type of crusher. The type of crusher will be determined by the size, shape, and target material to be crushed. After the selection is made, the equipment must be designed for efficient operation. This involves choosing the correct crushing mechanism, designing the plant layout, and selecting appropriate machining and manufacturing processes. Additionally, special care must be taken during commissioning to ensure proper performance.

Operation

A gyratory cone crusher is a machine that uses rotation to reduce rocks or other materials into smaller pieces. This type of crusher is often used in mining, construction, and other industrial settings. Gyratory cone crushers are typically much more efficient than traditional jaw crushers and are able to handle larger rocks with less damage.

To create a gyratory cone crusher, you first need to choose the right type of machine. There are several different types of machines available, each with its own set of benefits and drawbacks. Some common types of machines include hammer crusher , puller crusher , screw drive crusher , and gyratory cone crushers.

Once you have chosen the type of machine, you will need to select the correct equipment for the job. This includes things like a motor, gears, pulleys, and sensors. You will also need enough room to fit the machine and all of its components. Finally, you will need to calibrate the machine and install the controls necessary for operation.

Disassembly

Gyratory cone crusher is mainly used to crush materials with medium to hard texture, such as rocks, glass, and slag. The basic parts of the crusher are the discharge cone, the gyratory chamber, and the impactor. The discharge cone is in the form of a truncated cone with a slightly wider base than its conical summit. It is mounted on a circular shaft that rotates around an axis perpendicular to the plane of the gyratory chamber. The gyratory chamber has a circular cross-section and is mounted on a cylindrical stand. The impactor is located at the bottom of the gyratory chamber and is intended to provide impact forces on the material that are transmitted through it to the surrounding rocks.

The Parts of a Gyratory Cone Crusher

There are basically three parts to a gyratory cone crusher: the jaw, the cone, and the discharge. The jaw is what physically moves the material through the crusher. It's made up of two main components: the main gearbox and the feeder gearbox. The main gearbox drives a set of gears that rotate the cone. The feeder gearbox extracts material from the cylinder and sends it into the jaws.

The cone is what actually does the crushing. It's a metal or plastic vessel that's mounted on an axle that revolves around a central hub. The cone has several sharp edges that cut through the material as it falls down onto them.

The Construction of a Gyratory Cone Crusher

Gyratory cone crushers are similar to ball mills but have a different geometry. Gyratory cone crushers have a series of smaller cones that fit together like Russian dolls. These cones rotate around a central point and impact the material, breaking it down into smaller pieces.

The design of a gyratory cone crusher depends on the type of material being crushed. For example, rock crushers use gyratory cones for crushing granite, while sand and gravel Crushers use them for breaking down other types of materials.

To construct a gyratory cone crusher, engineers need to know the size and shape of the cones needed. They also need to figure out how many blades will work best with the machine and how much force they will need to generate to break the material down.

Once all this information is known, construction can begin. Steel beams are built to support the rotating cones, and gears are fabricated to connect them all together. The motors that rotate the cones are also installed at this stage.

The Operation of a Gyratory Cone Crusher

The operation of a gyratory cone crusher is fairly simple. The crusher is mounted on a wheeled platform, and the operator controls the speed and direction of the wheel using either a joystick or a remote control. As the wheel rotates, it causes the jaws of the crusher to move up and down. This action Crushers rocks and other materials that are fed into it.

Maintenance and Troubleshooting of the Gyratory Crusher

If your gyratory crusher is not running as efficiently as it should be, there are a few things you can do to troubleshoot and maintain it. Here are a few steps to take:

1. Check the oil level – Make sure the oil levels in the engine and crusher are at or near the recommended levels. Over-filling of the engine with oil will cause it to overheat, which can damage it.

2. Check for clogged filters – If debris is getting caught in the filters, this can slow down overall crusher performance. Remove any obstructions from the filters using a brush or plunger, and replace them if necessary.

3. Clean engine parts – Keep all engine parts clean and free of debris to help increase performance. Use a degreaser or carb cleaner on metal parts, and use boiling water or ammonia on plastic parts. Be sure to wait until allparts have cooled before reassembling the machine.

4. Check belt tension – Make sure the belt is tight by visually checking it against pulleys and motor shafts. If it’s loose, adjust as necessary using a wrench or pliers. Replace belts when they start showing signs of wear, such as cracking or fraying.

Conclusion

In this article, we will discuss the different types of disgin and construction of gyratory cone crusher. First, the basic concept about how a gyratory crusher works will be introduced followed by an explanation on different types of disgins used in gyratory crushers. After that, we will focus on the different construction methods for Different Types Disgins Used In Gyratory Crushers. Finally, some practical applications of these concepts will be illustrated with examples from a real life project.