
How to get size of single roll crusher depending on feed size
What is a single roll crusher?
A single roll crusher is a machine used to reduce the size of a cylindrical stock material. It consists of a rotating screen that separates the smaller particles from the larger ones. The smaller particles are then discharged through an exit port.
How do single roll crushers work?
As the feed size gets smaller, the single roll crusher will produce a smaller size rock. Conversely, as the feed size gets larger, the single roll crusher will produce a larger size rock.
What size rolls can a single roll crusher crush?
The size of single roll crushers can be customized depending on the feed size. The smallest crusher size can crush materials up to 1 inch in diameter and the largest crusher size can crush materials up to 12 inches in diameter.
How to choose the right size for a single roll crusher
When it comes to choosing the right size for a single roll crusher, there are a few things to keep in mind. First, the size of the feedstock needs to be considered. Second, the type of crushing that is desired need to be taken into account. Finally, the size and capacity of the crusher must be determined.
When it comes to feedstock size, it is important to consider how much material will be processed at one time. If a large quantity of material will be processed at once, then a larger crusher would be necessary. Conversely, if only a small amount of material will be processed at one time, then a smaller crusher would work just as well.
Next, the type of crushing that is desired needs to be considered. Single roll crushers come in two main types: primary and secondary. Primary crushers use impact forces to break down materials while secondary crushers use forced air or water flow to do the same thing. The choice between these two types largely comes down to what kind of environment the equipment will be used in- primary Crushers are typically used in environments with little humidity while secondary Crushers are typically used in environments with high humidity levels.
Finally, size and capacity need to be determined. Generally speaking, smaller single roll crushers can handle more material than their bigger counterparts before breaking down. Larger machines can also handle more material but may cost more due to their increased capacity.
How to determine the feed size for a single roll crusher?
The size of a single roll crusher can be determined by feed size. The required feed size is dependent on the material that is to be crushed and the desired output quality. In general, smaller feed sizes are used for harder materials and larger feed sizes are used for softer materials. In order to determine the required feed size, it is necessary to know the following: the diameter of the rolling elements, the weight of the material to be crushed, and the number of rolls per minute. Once these variables are known, an equation can be developed that will help calculate the required feed size.
Calculating the size of a single roll crusher for different feed sizes
To calculate the size of a single roll crusher for different feed sizes, it is important to understand the specific crushing process that will be used. The following three steps can be used to predict the required crush size:
Step 1: Determine the Feed Size
The first step is to determine the feed size. This is typically done by measuring the desired product and dividing it by the desired discharge size. For example, if you want to crush 800 square feet of limestone per day and the discharge size is 40 inches wide by 60 inches long, then your feed size would be 64 square feet per day.
Step 2: Calculate Crushing Efficiency
Next, calculate crushing efficiency. This can be done by dividing the nominal weight of limestone crushed per tonne of sand used (W/T) by the actual weight of limestone crushed per tonne of sand used (W). For example, if W/T = 100 kg/t and W = 400 kg/t, then CE = 400/100 = 4.0. This number will indicate how much limestone can be processed with one tonne of sand.
Step 3: Calculate Crush Size Requirements
Finally, use steps 1 and 2 to calculate crush size requirements based on feed size. For example, if in step 1 we determined that our desired output was 64 square feet per day and our crushing efficiency was 4.0, then in step 2 we would find that 10 tonnes (10 × 64 = 640) of sand would be needed to crush one tonne of limestone.
How to size a roll crusher for the correct feed size
In order to size a roll crusher for the correct feed size, you need to know the following variables: the diameter of the rolls being crushed, the weight of the material being processed and the number of rolls per hour. Once you have these figures, you can use an online calculator to determine the required feed size.
Conclusion
If you're looking to get the size of your single roll crusher depending on feed size, there are a few things you can do. First, make sure that the crusher has the appropriate primary and secondary crush plates. Second, adjust the speed of the machine according to the size of the feed being crushed. And finally, use an accurate gauge to measure the size of the feed being crushed.