Installation maintainance and operation manual of stone crushing plant

1. Pre-operation inspection of the plant should be carried out before starting the actual production operation to ensure that all necessary equipment and installations are in working order.

2. Check the components of the crusher, including the jaw plates, discharge conveyors, feeder belt systems and impact shields.

3. Inspect all moving parts for wear and tear, broken seals or any other indications of malfunction.

4. Check the installation for any missing or damaged parts and report any findings to your supervisor immediately.

5. During production operations it is important to check for metal particles being released from the crushing chamber, this can indicate that the chamber is not properly sealed and should be fixed as a priority.

6. Regularly check fluid levels, temperature and pressure in machine components to ensure they are within acceptable limits and report any abnormalities to your supervisor immediately.

Operation of Stone Crushing Plant

1. The plant will be Controlled and operated from the control room using the plant’s automation system.

2. The conveyor belt will be kept clean by the sweeper machine to ensure good quality of crushed stone.

3. The dust collector will be cleaned on a regular basis to avoid accumulation of dust which can cause health hazards.

Maintenance and Overhaul

The installation and operation manual of a stone crushing plant should be carefully read and followed to ensure proper performance. This document covers such topics as:

-Location of the equipment

-Maintenance schedule

- Parts and accessories

-Location of fluid lines

-Pipe layout and locations

-Wiring diagram

-Operating instructions

Troubleshooting

If you have problems with your Stone Crushing Plant, or if it becomes inoperable for any reason, the first thing to do is determine the cause of the problem. This will help you to troubleshoot and solve it. Once you have determined the cause, take appropriate steps to correct or repair it.

Chapter One: The Equipment and Operating Procedures

The Stone Crushing Plant is used to crush various rocks into smaller pieces. The equipment and operating procedures of a stone crushing plant are very important in order to keep it running smoothly. This chapter will discuss the equipment used in a stone crushing plant, as well as the operating procedures for each part of the plant.

Stone Crushing Plant Equipment

The Stone Crushing Plant uses various types of equipment to crush the rocks into smaller pieces. The primary equipment used in a stone crushing plant is a crusher. Crushers use heavy weights to squish the rocks into small pieces. Other equipment used in a stone crushing plant includes screens, conveyors, and dust collectors.

Screening

One of the most important tasks in a stone crushing plant is screening the rocks. Rocks that are too big or too small will not be crushed properly and will pollute the environment. Screens are placed at different points throughout the plant so that only rocks that are small enough to be crushed can pass through them.

Conveyors

Another important task in a stone crushing plant is moving the rocks from one location to another. Conveyors move the rocks through the plant by either pushing or pulling them along strings or chains. This allows multiple crushers to work on different parts of the rocks at once without having to stop and change gears every time someone wants to start working on a new rock chunk.

Dust Collectors

One of the biggest concerns when it comes to a stone crushing plant is the pollution that is created by the rocks. Dust collectors are used to capture all of the dust that is created by the rocks being crushed. This dust can be used to create new products, such as asphalt or concrete.

Chapter Two: Maintenance and Troubleshooting of the Plant

The maintenance and troubleshooting of a stone crushing plant can be a daunting task. This chapter will outline some of the basics you need to know in order to keep your plant running smoothly. This includes regular inspection and maintenance, as well as addressing common problems when they occur.

Inspection and Maintenance

There is never a definitive answer to the question “when should I inspect my plant?” However, there are some general guidelines that can help you keep your plant running at its best. You should inspect your plant at least once every six months or when there is an indication of trouble. Here are some things you should look for during an inspection:

Inspecting the crusher: visually check the condition of all moving parts, including belts, pulleys, cams and pins; listen for noises indicating possible damage; examine bearings and lubrication points; test drive all drives if possible.

Inspecting the mill: visually check all rollers, shafts and other rotating parts; listen for noises indicating possible damage; examine bearings and lubrication points; test drive all rolls if possible.

Inspecting the feed system: visually check for obstructions in feeding channels (e.g., sticks, stones); clear any obstructions before starting the engine; measure liquid discharge rate from each line to ensure it matches specification; open manholes to check water levels etc.; adjust valves as necessary in order to maintain flow rates at specified levels.

If you find any problems while inspecting your plant, you should take appropriate measures to address them. This includes addressing any mechanical issues, as well as correcting any environmental or operating problems.

Common Problems

There are a number of common problems that can arise during the operation of a stone crushing plant. These include:

Belt slippage: this is caused by worn or defective belts, which can result in excessive wear and tear on the machinery.

Inadequate lubrication: lack of regular lubrication can lead to belt slippage and other mechanical problems. It is important to keep the plant well lubricated in order to avoid these problems.

Blocked manholes: if manholes become blocked, it can limit plant productivity. You should clear any obstructions before starting the engine and check water levels periodically in order to ensure proper operability.

Incorrectly adjusted valves: if valves are incorrectly adjusted, it can cause flooding or over-filling of tanks, which can lead to damage and loss of production. It is important to always check valve settings before starting up the plant.

Chapter Three: Preventive Maintenance and Scheduling

Preventive Maintenance and Scheduling

The maintenance process for a crusher is just as important as the installation process. Proper preventive maintenance can help extend the life of your machine while ensuring that it operates at its best. In this chapter, we will discuss the various types of preventive maintenance and how to schedule it.

Types of Preventive Maintenance:

1) Inspection: The first step in any preventive maintenance process is inspecting your machine for obvious signs of wear and tear. This includes checking belts, pulleys, seals, bearings, etc. For more sensitive areas like the rollers, inspectors should use a calibrated level to ensure accurate readings.

2) Lubrication: Most crushers require regular lubrication to keep them running smoothly. Make sure to use the right type of oil and amount according to manufacturer’s instructions. Don't forget to check all moving parts for excess grease or dirt buildup – this can lead to problems down the road.

3) Fluid balance: Machines that operate under high pressure requireregular fluid adjustments (ammonia, water or oil). Check your machine’s fluid levels frequently and make necessary corrections before they reach critical levels.

4) Wiring/electrical: Inspect wiring diagrams and make any necessary repairs or replacements before anything goes wrong. Check power sources, motors, switches and other electrical components for proper function before making any changes.

5) Cleaning/maintenance: Regular cleaning will help reduce wear and tear on your machine. Cleaning tools and machines can be purchased or made at home.

6) Parts replacement: When parts start to wear out, it’s time to replace them. Parts that often wear down are belts, gears, rollers and other moving parts. Be sure to consult your manufacturer’s manual for specific replacement guidelines.

7) Training/in-plant support: Employees who operate crushers need proper training in order to prevent accidents. In-plant support (staffing, equipment maintenance, etc.) can make a big difference in the long run. Scheduling Preventive Maintenance:

Preventive maintenance should be scheduled according to the type of machine and the type of operation being conducted. For example, belt maintenance should be done during idle periods while lubrication should be done during operational hours. Scheduling also depends on the size of the machine and how often it is used.

Chapter Four: Operating Procedures

The following operating procedures should be followed in order to maintain the stone crushing plant. This includes daily inspections, cleaning, and maintenance.

1. Daily Inspections:

The stone crushing plant should be inspected daily in order to detect any problems or issues. During this inspection, the operator should look for any signs of wear or malfunctioning equipment. Additionally, they should check for any obstructions in the machinery orifices that may be causing inefficient operation.

2. Cleaning:

Cleaning is an important part of maintaining a stone crushing plant. All parts of the machine must be regularly cleaned to avoid build-up of debris and dirt which can cause malfunctions and other problems. Special attention should be paid to areas where dirt and dust are frequently gathered such as the air intake and exhaust fans, crushers, and conveyors.

3. Maintenance:

Regular maintenance is key to keeping a stone crushing plant running smoothly and efficiently. This includes checks for wear on equipment, proper cleaning procedures, and adjustments if necessary. Maintaining a healthy environment for workers is also important, so safety guidelines should always be followed when performing maintenance tasks.

The slag handling and disposal system

A slag handling and disposal system is essential for any stone crushing plant. This system collects all the crushed stone, slag, and other by-products from the plant and transports them to a designated location for disposal. The system must be able to handle large amounts of slag and debris quickly and efficiently so that production can continue uninterrupted.

One of the main functions of the slag handling system is to remove impurities from the smelted ore. This includes removing heavier metals such as iron and manganese as well as other unwanted substances. These impurities are then concentrated in the slag and transported to a treatment plant where they are eliminated or reduced to harmless levels.

The disposal of the slag is an important step in ensuring compliance with environmental regulations. The high levels of metals contained in the slag make it a potential environmental hazard if not handled properly. By transporting the slag away from the plant, it can be safely disposed without releasing harmful toxins into the atmosphere.

The control panel and instrumentation

The control panel and instrumentation of a stone crushing plant is similar to that of other types of plants. The central control panel is typically mounted on the wall of the crusher building. It contains buttons for controlling the operation of the plant, as well as indicator lights.

An operator's station may be located near the control panel. It contains gauges and valves used to monitor operation of the plant. The operator's station may also contain a computer with software that allows operators to enter data about the plant into a computer database.

Maintenance and Specifications

This installation maintenance and operation manual of stone crushing plant provides instructions for the proper care and operation of the equipment. It is important to follow the instructions in this manual to ensure the equipment operates correctly and maintains its quality.

The manual covers topics such as preventive maintenance, operator safety, startup procedures, shutdown procedures, troubleshooting, and parts replacement. The installation maintainance and operation manual of stone crushing plant is an essential document for all operators of this equipment.