Price of rotary kiln of lightweight aggregate from shale clay

The rotary kiln consists of a cylindrical shell supported on rollers and rotated about its axis. The axis of rotation is usually inclined slightly from the horizontal so that gravity assists in moving material through the kiln. The shell is lined with refractory bricks or castable lining to protect it from the high temperatures reached during operation.

Inside the kiln, temperature probes and Counters are used to monitor conditions throughout the process. Temperature inside the rotary kiln typically ranges from 1000°C to 1500°C. At these high temperatures, chemical reactions take place that convert the material into its desired form.

The rotary kiln operates at a slow rotation speed, typically 0.5-2 rpm, so that it can provide a long residence time for the material to react. The length of the kiln is typically 15-25 times its diameter.

The rotary kiln is a high-temperature furnace used to convert raw materials into clinker (a type of cement). The kiln is a large cylinder lined with refractory material that is rotated on its axis. As the kiln rotates, raw materials are fed in at the upper end and move through the kiln as it rotates.

The raw materials are heated to a high temperature (1400-1600°C) that causes chemical reactions to take place. These reactions convert the raw materials into clinker. The clinker is then cooled and ground into a fine powder that is used as the main ingredient in cement.

What is ightweight aggregate from shale clay?

Lightweight aggregate is a type of aggregate that is lighter in weight than other types of aggregates. It is typically made from materials such as shale or clay.

Lightweight aggregate can be used in a variety of applications, including:

-To create lightweight concrete

-As an insulating material

-To improve the drainage and aeration of soil

-To reduce the weight of pavement

The price of rotary kiln of lightweight aggregate from shale clay

The rotary kiln price of lightweight aggregate from shale clay is determined by a variety of factors, including the quality of the clay, the size and shape of the rotary kiln, and the manufacturing process. The price of rotary kilns can vary widely, depending on these and other factors.

When it comes to choosing a rotary kiln for your lightweight aggregate needs, it's important to consider all of your options carefully in order to get the best possible value for your money. With so many variables to consider, it's helpful to work with an experienced supplier who can guide you through the process and help you choose the right kiln for your specific needs.

Tips for using a rotary kiln of lightweight aggregate from shale clay

There are a few tips to keep in mind when using a rotary kiln to produce lightweight aggregate from shale clay:

1. The rotary kiln should be operated at a temperature between 1000 and 1200 degrees Celsius.

2. The shale clay should be fed into the kiln at a rate of around 2-3 tonnes per hour.

3. The finished product should be cooled before it is used or stored.

4. It is important to monitor the progress of the reaction carefully in order to avoid over-processing the material, which can lead to difficulties in handling and storage.

The Price of Rotary Kilns

There are two main types of rotary kilns: direct-fired and indirect-fired. Direct-fired rotary kilns heat the aggregate directly with the combustion gases. Indirect-fired rotaries kilns heat the aggregate indirectly, by circulating hot gases through a jacket surrounding the kiln shell.

The cost of a rotary kiln varies depending on its size and type. For example, a small direct-fired rotary kiln might cost around $?1 million, while a large indirect-fired rotary kiln could cost $?5 million or more.

Rotary kilns are used to produce lightweight aggregates from shale clay. The raw materials are fed into the Kiln at one end and exit at the other end as finished product. The length of the Kiln depends on many factors like production capacity, degree of burning etc.

The price range of different types and sizes of Rotary Kilns is mentioned below:

Type: Direct Fired

Size: 2m x 60m

Price:$?1million - $?2million

Type: Indirect Fired

Size: 3m x 90m

Price: $?4million - $?5million

Buying a Rotary Kiln of lightweight aggregate from shale clay

If you are planning to buy a rotary kiln for your business, there are a few things you should keep in mind. First, you need to determine the size of the kiln you need. Rotary kilns come in a variety of sizes, so it is important to select one that will be able to handle the amount of material you plan on processing.

Next, you need to consider the cost of the rotary kiln. These devices are not cheap, so you need to make sure you get quotes from several different suppliers before making a final decision. Be sure to compare features and prices before making your purchase.

Finally, you need to think about where you will be using the rotary kiln. These devices can be quite large, so make sure you have enough space for it in your facility. Once you have all of these factors considered, you will be able to find the perfect rotary kiln for your needs and budget.

How to Use a Rotary Kiln of lightweight aggregate from shale clay

Assuming you have a rotary kiln, the first thing you need to do is fire it up. This can be done with a variety of fuels, but natural gas is typically used. Once the kiln is hot enough, you need to add your shale clay to the feed end. The clay will slowly make its way through the kiln as it rotates. In order to ensure that the clay is properly calcined, you will need to monitor the temperature inside the kiln and adjust the fuel flow accordingly. Once the clay has made its way through the kiln, it will be discharged at the other end where it can be cooled and used as lightweight aggregate.

Rotary Kiln Maintenance

To ensure your rotary kiln always operates at peak efficiency, it is important to perform regular maintenance. Depending on the size and age of your kiln, as well as how often it is used, you may need to perform different types of maintenance tasks.

In general, however, there are a few key things you can do to keep your rotary kiln in good condition:

-Inspect the kiln regularly for signs of wear and tear.

-Repair any damage promptly to prevent further deterioration.

-Clean the kiln regularly to prevent build-up of debris and dirt.

-Lubricate all moving parts regularly to ensure smooth operation.

By following these simple tips, you can help keep your rotary kiln in good working order for many years to come.

Conclusion

The price of rotary kiln of lightweight aggregate from shale clay can vary depending on several factors. The most important factor is the quality of the raw materials used. If you use high quality raw materials, you can expect to pay a higher price for your finished product. Another important factor is the size and capacity of the kiln. A larger kiln will typically cost more than a smaller one.