1 million ton processing equipment for machine made sand
For a 1 million ton per year machine-made sand production plant, you will need a combination of crushing, screening, and washing equipment. The equipment selection and capacity will depend on the type and hardness of the stone, as well as the desired output size of the sand. Here is a general overview of the equipment you might need for such a plant:
1. Primary crushing equipment: You will need one or more jaw crushers to crush the stone into smaller pieces. Depending on the feed size and desired output, you might require multiple jaw crushers in series or parallel. The capacity of each jaw crusher should be around 300-500 tons per hour (TPH).
2. Secondary crushing equipment: You will need one or more cone crushers or impact crushers to further crush the stone into smaller particles. Depending on the desired output size, you might require multiple crushers in series or parallel. The capacity of each crusher should be around 200-300 TPH.
3. Tertiary crushing equipment (optional): If you need finer sand (such as powder), you may require a vertical shaft impact crusher (VSI) or a hammer mill. The capacity of these machines should be around 100-200 TPH.
4. Screening equipment: You will need one or more vibrating screens or classifiers to separate the crushed stone particles into different sizes. The capacity of each screen should match the capacity of the crushers.
5. Washing equipment: You will need a washing machine or a water spray system to remove dust and other impurities from the sand. The capacity of the washing equipment should match the capacity of the screening equipment.
6. Belt conveyors: Conveyor belts will be used to transport the crushed stone between the different processing stages. The conveyor capacity should match the capacity of the crushing and screening equipment.
7. Storage and loading/unloading systems: You will need storage bins for the raw material and the final product, as well as loading and unloading systems for trucks or other transportation means.
8. Control system: An automated control system is necessary to monitor and adjust the crushing and screening processes, ensuring the production of high-quality sand.
Keep in mind that the exact equipment configuration and capacity required for your project will depend on the specific requirements of your sand-making operation, such as the type and hardness of the stone, the desired output size, and the production capacity. It's best to consult with experienced manufacturers and engineers to determine the most suitable equipment for your project.