10 ton to 50 ton crusher per hour

A crusher with a production capacity of 10 to 50 tons per hour is typically classified as a medium-to-large-scale crushing plant. To achieve this output range, you can consider the following crusher types and configurations:

1. Jaw Crusher:

Jaw crushers are suitable for primary crushing applications and can handle raw materials with a maximum strength of 350 MPa. Their capacity ranges from 1 to 100 tons per hour, depending on the jaw size and crusher configuration. You can choose from several jaw crusher models, such as:

* CSS400: With a capacity of 20-60 tons per hour, this jaw crusher is suitable for small to medium-sized operations.

* CS75: This cone crusher has a capacity of 35-100 tons per hour and is ideal for medium-sized crushing plants.

2. Cone Crusher:

Cone crushers are commonly used for secondary and tertiary crushing applications. They can handle materials with a strength of up to 450 MPa. Cone crushers come in various sizes and configurations, which affect their capacity. Some popular models include:

* CS400: With a capacity of 15-60 tons per hour, this cone crusher is suitable for medium-sized operations.

* CS660: This cone crusher has a capacity of 35-136 tons per hour and is ideal for large-scale crushing plants.

3. Impact Crusher:

Impact crushers are used for secondary and tertiary crushing applications and can handle materials with a strength of up to 300 MPa. They offer high capacity and low energy consumption compared to other crushing methods. Some popular impact crusher models include:

* HCI1000: With a capacity of 80-350 tons per hour, this impact crusher is suitable for medium to large-scale operations.

* NP1500: This impact crusher has a capacity of 100-500 tons per hour and is ideal for large-scale crushing plants.

To achieve a production capacity of 10 to 50 tons per hour, you can combine the above crushers with appropriate screening and conveying equipment. Consider the following steps:

4. Raw Material Handling:

* Install a feeder or conveyor to transport the raw material from the storage area to the crushing equipment.

5. Crushing Stage:

* Select a primary crusher (e.g., jaw crusher) with a capacity matching your desired output range.

* Install a secondary crusher (e.g., cone or impact crusher) to further process the crushed material.

6. Screening Stage:

* Choose a suitable screening machine (e.g., vibrating screen) with multiple decks to separate the crushed material into different particle sizes.

7. Conveying and Storage:

* Install conveyors to transport the crushed material between the crushing and screening equipment.

* Equip the production line with storage bins or silos to store the finished products.

8. Optional Washing and Drying Stage:

* Add a washing plant to remove dust and fines from the crushed material.

* Install a dryer (if necessary) to dry the washed material.

According to your specific requirements, you may also want to consider additional equipment, such as dust collection systems, feeders, and control panels. Remember that the exact configuration depends on the raw material properties, desired particle size, and production capacity. It's essential to conduct pilot tests or consult with experienced professionals to determine the most suitable equipment and layout for your application.