500 ton basalt sand making machine and production line configuration per hour

To configure a 500-ton per hour basalt sand making machine and production line, you'll need to consider the following steps and equipment:

1. Primary crusher: Choose a jaw crusher or a gyratory crusher with a capacity of 500 tons per hour to handle the incoming basalt feed. The crusher's discharge size should be adjusted to match the feed size of the secondary crusher.

2. Secondary crusher: Install an impact crusher or a cone crusher with a capacity of 350-400 tons per hour to further reduce the basalt particles. The output size of this crusher should be adjusted to match the desired particle size distribution for your final sand product.

3. Sand making machine: Select a suitable sand making machine, such as a vertical shaft impact crusher (VSI), to produce high-quality sand from the crushed basalt. The VSI should have a capacity of 200-250 tons per hour to maintain a consistent sand output.

4. Screens and classification: Install a series of screens and classifiers to separate the finished sand into different particle size fractions. This will help you obtain a consistent and graded final product.

5. Dust and particle control: Equip the production line with dust collectors and water spray systems to minimize dust emissions and maintain a clean working environment.

6. Material handling and conveying: Install conveyors and feeders to transport the basalt from the quarry to the crushers and sand making machine, as well as to the finished product storage area.

7. Water treatment and recycling: Set up a water treatment system to handle the water used for dust control and particle classification. This will help maintain water quality and reduce environmental impact.

8. Control system: Integrate a centralized control system to monitor and adjust the production line's parameters, such as crusher settings, sand making machine speed, and conveying equipment.

9. Storage and loading: Provide sufficient storage capacity for the finished sand, and equip a loading zone for easy truck or train loading.

Here's a rough equipment layout for a 500-ton per hour basalt sand making production line:

1. Basalt feed station

2. Jaw crusher

3. Conveyor

4. Impact crusher (or cone crusher)

5. Conveyor

6. VSI sand making machine

7. Screens and classifiers

8. Dust collector

9. Water spray system

10. Conveyor

11. Storage silo

12. Loading zone

Keep in mind that specific equipment sizes and configurations may vary depending on your site conditions, budget, and desired product specifications. It's essential to consult with experienced professionals and conduct thorough feasibility studies to ensure that your production line meets your expectations.