Daily production line of 50 tons of limestone powder
A daily production line capable of producing 50 tons of limestone powder requires a combination of crushers, mills, and auxiliary equipment. Here's a possible configuration for such a production line:
1. Raw Material Handling:
* A feeder or conveyor to transport the limestone raw material from the storage area to the crushing equipment.
2. Crushing Stage:
* Jaw crusher (e.g., CSS3055) for primary crushing to reduce the limestone to a size of approximately 10-40 mm.
* Cone crusher (e.g., CS450) for secondary crushing to further reduce the size to 3-60 mm.
3. Grinding Stage:
* Vertical roller mill (e.g., VRM600) to mill the crushed limestone to a fine powder with a size range of 300-325 mesh (0.02 mm).
4. Classification and Separation:
* Air classifier or cyclone separator to separate the finished limestone powder from the coarse particles and dust.
5. Dust Collection and Control:
* Dust collection system (e.g., baghouse or electrostatic precipitator) to capture and filter the dust generated during the crushing and grinding processes.
6. Product Handling and Storage:
* Bulk bag discharger or screw conveyor to transfer the finished limestone powder to storage bins or containers.
7. Control and Monitoring:
* PLC and sensors to monitor the production line's performance, such as crusher and mill outputs, powder quality, and dust levels.
* Safety devices and emergency stop buttons for operator protection.
8. Maintenance and Repair:
* Regular maintenance and inspection schedules for crushers, mills, and other equipment to ensure optimal performance and longevity.
Note that the exact equipment and configuration may vary depending on your specific requirements, site conditions, and the characteristics of the limestone raw material. It's essential to conduct thorough testing and consult with experienced professionals to determine the most suitable equipment and layout for your daily 50-ton limestone powder production line.