Equipment configuration required for sand production line with an hourly output of 100-150 tons

To establish a sand production line with an hourly output of 100-150 tons, you will need a combination of equipment to handle the raw material, crushing, screening, washing, and final product processing. Here is a typical equipment configuration for such a production line:

1. Raw material storage and handling:

* Aggregate storage bin: To store and feed raw sand and gravel into the production line.

* Feeder: A vibrating feeder or conveyor belt to control the flow of raw material into the crushing process.

2. Crushing equipment:

* Primary crusher: A jaw crusher or impact crusher to process the raw material into smaller particles.

* Secondary crusher (optional): A cone crusher or vertical shaft impact crusher for further crushing, if necessary, depending on the desired final particle size.

3. Screening equipment:

* Vibrating screen(s): To separate the crushed sand and gravel into different size fractions. You may need multiple screens with different mesh sizes, depending on the desired final product specifications.

4. Sand washing equipment:

* Sand washing machine: To remove dust and impurities from the crushed sand, ensuring a clean and high-quality final product.

5. Final product processing:

* Screened sand conveyor: To transport the washed sand to the final destination, such as a storage pile or loading station.

*Stacker or conveyor belt (optional): To create neat stacks or transfer sand to different locations if necessary.

6. Control and monitoring systems:

* PLC (Programmable Logic Controller) or other control system: To automate and monitor the entire production line, ensuring efficient and consistent operation.

* Sensors and instrumentation: To measure and monitor key process parameters, such as material flow, particle size, and machine performance.

7. Supporting equipment:

* Electrical and mechanical components: To power and maintain the production line, including motors, gearboxes, bearings, and other critical components.

* Safety systems: To protect operators and ensure safe operation of the production line, including guarding, emergency stop buttons, and other safety features.

Keep in mind that the specific equipment required may vary depending on the type of sand and gravel being processed, the desired final product specifications, and the environmental conditions at the site. It is important to consult with experienced sand production line manufacturers or suppliers to ensure that the equipment configuration meets your specific needs and requirements.