Production line equipment for producing 300 tons of basalt sand and gravel per hour
To set up a production line capable of producing 300 tons of basalt sand and gravel per hour, you will need to select the appropriate crushing, screening, and washing equipment. Here is a suggested equipment list for a production line to achieve that capacity:
1. Crushers:
* Jaw crusher: A jaw crusher is typically used as the primary crusher in a production line. It can handle large-sized basalt rocks and reduce them to smaller sizes. A large-capacity jaw crusher, such as a 1200 x 1500 mm or 1500 x 1800 mm model, would be suitable for this production line.
* Cone crusher: A cone crusher is used as a secondary or tertiary crusher to further reduce the size of the basalt particles. A high-capacity cone crusher, such as a 1200 mm or 1500 mm model, would be suitable for this production line.
2. Screens:
* Vibrating feeder: A vibrating feeder is used to feed the crushed basalt to the screening equipment. It ensures a consistent and even flow of material.
* Vibrating screen: A vibrating screen is used to separate the crushed basalt into different size fractions. You may require multiple vibrating screens with different mesh sizes to achieve the desired sand and gravel sizes. Commonly used mesh sizes include 2mm, 4mm, 6mm, 8mm, 10mm, 12mm, and 16mm.
3. Washing equipment:
* Sand washing machine: A sand washing machine is used to wash and remove the dust and impurities from the crushed basalt sand. It helps improve the quality of the final sand product. A high-capacity sand washing machine, such as a spiral sand washing machine or a bucket wheel sand washing machine, would be suitable for this production line.
4. Auxiliary equipment:
* Conveyor belts: Conveyor belts are used to transfer the crushed basalt between different stages of the production line. You may require multiple conveyor belts with different lengths and widths to handle the material flow efficiently.
* Dust suppression system: A dust suppression system is essential to minimize dust emissions during the crushing and screening process. This may include water sprays, dust collectors, and dust filters.
* Electrical control system: An electrical control system is used to monitor and control the operation of the production line equipment. It ensures the efficient and safe operation of the production line.
The exact equipment configuration may vary depending on the specific requirements of your project, such as the desired particle size distribution, production capacity, and available space. It is essential to consult with a professional equipment supplier or engineer to determine the most suitable equipment and configuration for your production line.