What kind of stone crusher can achieve an hourly production of 800 tons?

Achieving an hourly production of 800 tons with a stone crusher depends on several factors, including the type of crusher, the size of the feed material, the hardness of the rock, the desired output particle size, and the efficiency of the crushing process. For high-capacity operations like this, typically large and robust crushers such as cone crushers, impact crushers, or jaw crushers are used, often in combination with other crushing and screening equipment to form a crushing plant.

Here are some types of crushers and considerations for achieving an 800-ton per hour production rate:

1. Jaw Crushers: Jaw crushers are typically the primary crusher in a crushing circuit and are commonly used for initial reduction of raw material. However, achieving 800 tons per hour with a single jaw crusher might be challenging and would require a very large and powerful machine. Jaw crushers are more suitable for high-tonnage operations when used in conjunction with other crushers, such as cone crushers or impact crushers.

2. Cone Crushers: Cone crushers are capable of achieving high production rates and are often used as secondary or tertiary crushers in a crushing circuit. They can handle a larger feed size and produce a more consistent particle size than jaw crushers. Cone crushers with sizes like CS, HP, or SMS series can contribute to achieving the desired production rate, especially when used in multiple stages with other crushers.

3. Impact Crushers: Impact crushers, also known as impactors, are designed to crush a wide range of materials into smaller particle sizes. They are often used as primary crushers or as a supplement to cone crushers and jaw crushers in medium to high-capacity applications. Impact crushers like the HSI (Horizontal Shaft Impactor) or VSI (Vertical Shaft Impactor) can be part of a configuration that achieves 800 tons per hour.

4. Screening Equipment: To achieve a consistent hourly production of 800 tons, it's essential to have efficient screening equipment in place to separate the crushed material into desired sizes. This can include horizontal and vertical screens, as well as washing equipment to remove fines and optimize the product quality.

5. Feeding and Conveying: A robust feeding system, such as a feeder with a large hopper and a conveyor belt, is necessary to supply the crushers with a continuous feed of material. Efficient conveying systems are also important to transfer the crushed stone from the crushers to the screens and storage areas.

6. Plant Design: The layout and design of the crushing plant play a crucial role in achieving high production rates. Efficient material flow, minimal transfer distances, and well-designed wear protection can all contribute to maintaining the desired production rate.

7. Maintenance and Wear Parts: Regular maintenance and the use of high-quality wear parts are essential to ensure that the crushers remain efficient and reliable over time. This includes monitoring and replacing worn liners, blow bars, and other critical components.

It's important to note that achieving an 800-ton per hour production rate is not just about selecting the right crusher. The entire crushing and screening plant must be designed and optimized to work together seamlessly and be supported by an efficient logistical and maintenance plan. consulting with equipment manufacturers and stone processing experts is recommended to design a crushing plant that meets your specific production goals.